CHAPTER
9
One method, by which
this separation can be carried out, is by the introduction of a new
phase to the system and allowing the components of the original
raw material to distribute themselves between the phases. |
An
example is in the extraction of edible oil from soya beans. Beans containing
oil are crushed, and then mixed with a solvent in which the oil, but not
the other components of the beans, is soluble. Initially, the oil will
be distributed between the beans and the solvent, but after efficient
crushing and mixing the oil will be dissolved in the solvent. In the separation,
some solvent and oil will be retained by the mass of beans; these will
constitute one stream and the bulk of the solvent and oil the other. This
process of contacting the two streams, of crushed beans and solvent, makes
up one contact stage. To extract more oil from the beans, further contact
stages can be provided by mixing the extracted beans with a fresh stream
of solvent.
For economy and convenience, the solvent and oil stream from another extraction is often used instead of fresh solvent. So two streams, one containing beans and the other starting off as pure solvent, can move counter current to each other through a series of contact stages with progressive contacting followed by draining. In each stage of the process in which the streams come into contact, the material being transferred is distributed in equilibrium between the two streams. By removing the streams from the contact stage and contacting each with material of different composition, new equilibrium conditions are established and so separation can proceed. In order to effect the desired separation of oil from beans, the process itself has introduced a further separation problem - the separation of the oil from the solvent. However, the solvent is chosen so that this subsequent separation is simple, for example by distillation. In some cases, such as washing, further separation of dissolved material from wash water may not be necessary and one stream may be rejected as waste. In other cases, such as distillation, the two streams are generated from the mixture of original components by vaporization of part of the mixture. The two features that are common to all equilibrium contact processes are the attainment of, or approach to, equilibrium and the provision of contact stages. Equilibrium is reached when a component is so distributed between the two streams that there is no tendency for its concentration in either stream to change. Attainment of equilibrium may take appreciable time, and only if this time is available will effective equilibrium be reached. The opportunity to reach equilibrium is provided in each stage, and so with one or more stages the concentration of the transferred component changes progressively from one stream to the other, providing the desired separation. Some examples of
contact equilibrium separation processes are: For the analysis of
these processes, there are two major sets of quantitative relationships;
the equilibrium conditions which determine how the components are distributed
between the phases, and the material flow balances which follow the progression
of the components stage by stage.
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