CREATING NEW FOODS
THE PRODUCT DEVELOPER'S GUIDE
Home > The PD project in the company > The Product Development Process Print   this page

Home
Contents
About the book
About the authors
Preface
1. The product
development project
in the company

2. The organisation of
the product
development project

3. Product strategy
development: idea
generation and
screening

4. Product strategy
development: product
concepts and design
specifications

5. Product design and
process development

6. Product
commercialisation

7. Product launch and
evaluation

8. Summary: bringing
it together

8.10 Textbooks in
product development

Index of Examples &
Problems

Useful links
Feedback (email link)
CHAPTER 1
The Product Development project in the company


1.2 THE PRODUCT DEVELOPMENT PROCESS

Recognition of the need to coordinate the total technology, the culture and the innovativeness of the company led to the development of a multistage, multifunctional and disciplined system – the Product Development Process.

The Product Development Process emerged in the 1960s and there have been many variations, with 6 to 13 stages, described in the last 40 years. Table 1.1 has four showing how the various stages have evolved.

Table 1.1 Emergence of formal stages in the Product Development Process in the food industry

Stage
1967
1971
1984
1995
1. Business Strategy   Management determination of product fields - improved, new and new-look products Develop clear corporate objectives
Draft strategies and operating plans
Strategic plan
Market opportunity assessment
Product business plan
Product definition
       
2. Product and process development R&D Exploration
Screening
Evaluation
Generate new concepts
Screen, test and prioritise new concepts
 
    Development Translate concepts into optimised prototypes
Refine prototypes with consumer sensory tests
Prototype development
      Scale up production from pilot plant to commercial operations Scale up and trial production
       
3. Product testing Product testing Testing Conduct in-home use test  
       
4. Market testing Test marketing Marketing communications development
Market testing
Products in market simulation tests
Test new product line
Market strategy and testing
       
5. Product launch preparation   Building production capacity and inventories
Readying sales force and distribution
   
       
6. Product launch Limited area introduction
Full-scale introduction
Full-scale introduction Product line into national distribution Product introduction
       
7. Post launch evaluation   Measurement and evaluation   Product support

Source: Earle, M.D. (1997) 'Changes in the food product development process', Trends in Food Science and Technology; 8 (1) 19-24

There was firstly the recognition in the sixties that product development did not start with research and development (R& D) but with management, and gradually it was recognised that it began with the business strategy working through the product strategy to the new product area definition. The later stages including post launch evaluation were identified as important, particularly the development of the marketing methods and organisation. Product concept development and the integration of the consumer into product design and testing, as well as the integration of market and technical research in all stages were other significant developments. Critical analysis of information and a go/no-go decision between each stage was an important addition.

There was recognition that product development is an integrated process which starts with the business strategy and does not stop at the launch but includes the post-launch activities.

The Product Development Process in this book developed from study of past processes. There are four major stages, and between each of these stages, there are critical points where top management should evaluate the project and give go/no-go decisions. At these critical points, management decides to go on, to stop, or to review the project. A 'go' decision represents a substantial added resource commitment.

Top management CRITICAL DECISIONS between stages
FURTHER ACTION   RESOURCE COMMITMENT
Review
| |
Discontinue
X
|
Continue
| | | | | | | | | |

The management decisions are made on the outcomes (information) from the activities in each stage. The outcomes are usually combined for top management in a report (product report, feasibility report, commercial report, final evaluation report), plus a product (product concept/product design specifications, product prototype, commercial product, company product). The flow from activities, to outcomes, to decisions, to report, to top management decision, to go/no-go, is shown in Figure 1.1.

Note: Figures and tables throughout the book differentiate between:
         DECISIONS : OUTCOMES : Activities : Techniques
by typeface as shown, decisions as italic, capital; outcomes as regular, capital; activities as regular, small; techniques as italic, small.



Figure 1.1 The Product Development Process

Stage 1: PRODUCT STRATEGY DEVELOPMENT
Activity 1
Activity 2
Activities 3, 4, 5...
OUTCOME
OUTCOME
OUTCOME
DECISION
DECISION
DECISION
PRODUCT REPORT, PRODUCT CONCEPT
TOP MANAGEMENT DECISION
GO/NO-GO

Stage 2: PRODUCT DESIGN AND PROCESS DEVELOPMENT
Activity 1
Activity 2
Activities 3, 4, 5...
OUTCOME
OUTCOME
OUTCOME
DECISION
DECISION
DECISION
FEASIBILITY REPORT, PROTOTYPE PRODUCT
TOP MANAGEMENT DECISION
GO/NO-GO

Stage 3: PRODUCT COMMERCIALISATION
Activity 1
Activity 2
Activities 3, 4, 5...
OUTCOME
OUTCOME
OUTCOME
DECISION
DECISION
DECISION
COMMERCIAL REPORT, COMMERCIAL PRODUCT
TOP MANAGEMENT DECISION
GO/NO-GO

Stage 4: PRODUCT LAUNCH AND EVALUATION
Activity 1
Activity 2
Activities 3, 4, 5...
OUTCOME
OUTCOME
OUTCOME
DECISION
DECISION
DECISION
FINAL EVALUATION REPORT, COMPANY PRODUCT
TOP MANAGEMENT DECISION
GO/NO-GO


The four main stages are:

    product strategy development identifies the project and the product area;
    product design and process development create the product and process;
    product commercialisation designs marketing, production, distribution;
    product launch and evaluation organise production, launch, post-launch.

Product strategy is a time of laying the essential foundation; product design and process development is a time of creativity and innovation; product commercialisation is a time of integrated forward flow; product launch and post-launch is a time of review and decision-making. There is no clear division of activities into the stages. For example, in some companies product design specifications can be at the end of Stage 1, in others the beginning of Stage 2; the final consumer test at the end of Stage 2 or the beginning of Stage 3, and the market test at the end of Stage 3 or the beginning of Stage 3. The demarcation is set by the accumulated knowledge needed by the top management to take the critical decisions.

Each stage has activities which produce outcomes, and on these outcomes the management decisions are made. The activities are broad areas in which a number of techniques are used; for example, 'creating product ideas' includes brainstorming, product morphology and consumer focus groups; 'screening product ideas' includes checklists, company focus groups and probability screening. The outcomes are also umbrella headings for a number of results; for example, product design specifications could include a profile of the product characteristics as defined by consumers, the product structure and composition, safety parameters, convenience and aesthetics, and also indicate the manufacturing/processing variables and their effects on the product qualities. There are not always straight-line relationships between activities, outcomes and decisions, but often the interlocking of different activities focussed to give one outcome. This gives fluidity but also integration to product development.

The stages are controlled by the product development management, who make, in cooperation with the project team, the management decisions. Involvement by senior management in the first stage and between stages assures the project is controlled by the overall business strategy. When planning each stage, the project team identifies the decisions that have to be made at the end of the stage, then the outcomes, on which these are based, and finally the necessary activities and the levels of these activities.

In other words, the Product Development Process is not regarded as a series of steps where you start at the beginning and work through them, but it seeks out firstly the decisions that have to be made and the outcomes needed for these decisions, and then the activities needed to produce the outcomes, and finally the techniques to be used in the activities. When the decisions, outcomes and activities are identified then the Product Development Process can be planned. From this, the product development project can be planned by choosing the techniques to be used. Strategically, the Product Development Process is designed to focus innovation in a direction that achieves the objectives laid down in the company business strategy. The product development project is designed to coordinate creative and efficient activities incorporating knowledgeable techniques so as to achieve the necessary outcomes.


Think Break 1.2
The Product Development Process: knowledge required


The following are two common decisions made in the Product Development Process:
          Select specific product development project.
          Launch the new product onto the market.

Identify the knowledge needed in the outcomes on which to base these decisions.

What activities could be used to build up the knowledge for the outcomes, and how could the activities be integrated?



STAGE 1: PRODUCT STRATEGY DEVELOPMENT

To top of pageBack to the top

Creating New Foods. The Product Developer's Guide. Copyright © Chartered Inst. of Environmental Health.
Web Edition published by NZIFST (Inc.)
NZIFST - The New Zealand Institute of Food Science & Technology